Tuesday, September 10, 2013

Atlanta Mini Maker Faire

I am really excited to announce that Overworld Designs will be presenting at Atlanta Mini Maker Faire on October 26th! I don't have specific details just yet on where our booth will be, but you can expect that info to be posted up very soon. Come check out the booth where I'll be showing off parts of the costume making process, some of my completed props, a few in progress items, as well as a live demonstration of casting in resin!

You can find more information at the Atlanta Mini Maker Faire website.

Hope to see you there!
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Wednesday, September 4, 2013

Ultron 5 (Avengers: Earth's Mightiest Heroes)

Now that Dragon*Con 2013 has come and gone, it's time to update the ole blog with what I've been up to since March!

Some months ago, while watching the animated series Avengers: Earth's Mightiest Heroes, a friend of mine requested that I make an Ultron 5 costume for him. Since I've seen so very few of these around, and because EMH was such a great show, not to mention the character of Ultron is completely bad ass, I felt compelled to go ahead and move forward with the project. Around this time, Marvel comics was pimping out an upcoming arc titled "Age of Ultron", which I was extremely excited about reading.


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As I do the majority of my creation in 3D space before physical building begins, I began searching for any sort of existing 3D model which I might be able to use as a base. Unfortunately it seems that Ultron has not been a favorite in any of the Marvel games so no such model existed. Enter a friend of mine from TheRPF, Lael Lee. He had just completed a 1987 RoboCop pepakura model which he released, and so I decided to contact him about doing Ultron justice.

After about 2 months of work, the results were beyond anything I could have hoped for!


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Since this would be worn heavily at conventions, I decided to go with an EVA foam build like I had done with my War Machine last year. I will admit that I skimped on progress photos during this stage, since I was posting regular updates on TheRPF and seeing foam builds is so common, I wouldn't be showing anything that anyone hadn't seen before. But I did get a few, which you can see below.


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It was around this time that Marvel announced that the Avengers sequel would be titled "Age of Ultron", which made me that much more determined to complete the project. I know that in the next 2 years leading up to Avengers 2, there will be more and more Ultrons showing up at conventions, and I had to make sure we were early on the trend!

Once the principal parts of the armor were completed, we coated/primed everything in black PlastiDip, which gives a nice surface for paint to bond to as well as make the foam both more durable and slightly more rigid. Again, we were in such a rush to complete painting for the project a week before the convention that, again, I had failed to take progress photos of this step.

I had also 3D printed some of the pieces for Ultron, namely the antennae on the helmet. These were printed in 4 parts, which were then assembled, sanded, primed, and then molded in Smooth-On Mold Max 30 silicone and cast in Smooth-On 65D resin. Why Mold-Max 30 and 65D? Because that's what I had laying around, of course!


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Our original plan was to use an Arduino to control the mouth LEDs in a twinkling pattern, but time permitted us from getting this done for Dragon*Con. Instead all of the LEDs - about 75 of them in total! - are lit constantly. These are mounted in to a sheet of thin craft foam, and then covered / diffused using a thin black fabric. The resulting effect gives a convincing "Kirby dots" and changes depending on what angle you're looking at the helmet.


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And then, of course, it being Dragon*Con, things got a little weird.



As with every project, there are repairs and upgrades and changes to be made. My friend who wore the costume has made a few requests, and hopefully we'll be able to have those changes made by Atlanta Mini Maker Faire. I'll leave you with some photos that we've taken and ones I've found around the net so far. Thanks for reading!

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Friday, July 26, 2013

New earring design - In Vino Veritas

I've received my stock of HL2 jewelry so the items I have on my Etsy shop are ready to go out. I also received the first of my new designs, In Vino Veritas.




This design is the Latin idiom inspired by the Port O'Brien song of the same name, laser cut out of mirror backed acrylic. It will be available on my Etsy store very soon!
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Sunday, July 7, 2013

Overworld Designs now on Etsy

After some delays, I have opened up a shop on Etsy. I will be primarily selling jewelry, art, and other non-prop items. But if you have a special request for any of my projects that are not listed on there, then please let me know!

Currently I only have listed my base stock - A series of laser cut acrylic jewelry designs inspired by Half-Life 2. I will be adding more designs in the future, to be sure you check back!



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Wednesday, May 22, 2013

War Machine (Iron Man 2)

Costume builds from the Iron Man films have been all of the rage on the internet recently. I myself am a huge fan of the MCU films. But my favorite character even from all the way back in the early 90's was War Machine, and after seeing him appear in Iron Man 2, I knew there was only one thing left to do.

In the middle of 2012, I decided to build a War Machine costume for Dragon*Con 2012. 40 days and a trip to the emergency room later, I came out on top.


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